Components of our concrete strength monitoring system

CoSMoS™ (Concrete Strength Monitoring System) is a cutting-edge solution designed to track the real-time progression of concrete setting and strength development. By providing continuous insights into the performance of on-site pourings, CoSMoS™ empowers construction professionals to optimize workflows, improve efficiency and embrace sustainable building practices.

In today´s post, we will dive deeper into the key components that make up this innovative monitoring system and explore how they work together to transform the construction landscape. Stay tuned to discover the technology driving smarter, more sustainable construction!

The CoSMoS™ system is an innovative IoT-powered tool that enables real-time monitoring of concrete strength from any internet-connected device. By providing instant access to critical data, CoSMoS™ helps reduce costs, shorten project timelines and lower carbon emissions, paving the way for more efficient and sustainable construction practices.

Recognized for its groundbreaking impact, CoSMoS™ has earned several awards, including the prestigious European Union Seal of Excellence and the title of Best startup at the Advanced Architecture and Construction 4.0 Congress. A game-changer in the construction industry, CoSMoS™ is setting new standards for smarter, greener building solutions.

Key components of the CoSMoS™ Concrete Strength Monitoring System

1. Sensors: The heart of the system

At the core of the CoSMoS™ system are its advanced sensors, designed to be embedded directly into the concrete. These sensors measure the key variables critical to monitoring the concrete´s setting evolution, providing accurate, real-time data for informed decision-making.

Once installed, the sensors remain within the structural element, making them a consumable part of the system. Each sensor is equipped with a copper probe, a 6-meter cable to accommodate standard installation needs, and an IP67-rated connector for reliable communication with the transmission device.

For large-scale civil engineering projects, we offer sensors with extended length of up to 100 meters, ensuring flexibility and adaptability for any construction challenge.

These robust and precise sensors play a pivotal role in delivering the insights needed to optimize construction processes while maintaning structural integrity and sustainability.

CoSMoS™ Transmission Module (CTM): Seamless wireless data transfer

The CoSMoS™ Transmission Module (CTM) is the wireless powerhouse responsible for transmitting data collected from within the concrete to the CoSMoS™ platform. This essential component ensures real-time monitoring and actionable insights throughout the construction process.

While the sensors are embedded within the formwork, typically secured to the reinforcement, their cables connects seamlessly to CTMs positioned outside of the structure. This design not only minimizes interference with on-site activities but also allows the transmission devices to be reused accross multiple projects, enhancing cost-effectiveness and sustainability.

Enginered for durability, CoSMoS™ transmission device are built to perform in even the harshest environments. With a communication range spanning hundred of meters, the CTMs reliably transmit data at regular intervals, typically every 30 minutes, though this frequency can be customized to meet specific project needs.

The CTM exemplifies efficiency and resilience, making it a key enabler of smarter, more connected construction sites.

CoSMoS™ Gateway: Bridging the gap between data and insights

The gateway is a pivotal component of the CoSMoS™ system, responsible for receiving data transmitted by multiple devices (CTMs) installed across the worksite via a secure private network. Once gathered, the gateway forwards this data to the CoSMoS™ servers, where its processed and displayed on our intuitive application, ready for analysis and decision-making.

Data transfer to the internet is seamless, whether through a mobile 4G network or WiFi, depending on the project´s connectiviy options. Additionally, each gateways is equipped with a GPS antenna that pinpoints the exact location of the project. This feature enhances predictive accuracy by integrating site-specific wheather reports, further optimizing construction planning and execution.

The CoSMoS™ gateway ensures a reliable flow of information, transforming raw data into actionable insights for smarter, more efficient construction.

A system built with the worksite in mind

The CoSMoS™ system is meticulously designed by professionals who understand the unique demands of worksites. Prioritizing ease of installation and seamless integration, every component is crafted to minimize disruption to other construction activities, ensuring smooth operations throughout the project.

Flexibility is at the heart of the system´s design. Device installation can be tailored to align with on-site workflows, reducing installation time and effort while maintaning precision and reliability.

By providing real-time insights into concrete strength, the CoSMoS™ system optimizes construction processes, saving valuable time and costs during structural execution, delivering smarter, more efficient project outcomes.